|
Powering Air Tools with a SCUBA Tank
Note: Since it's hard to buy scuba tanks and get them filled without a certification card, I'm assuming here that anyone interested in putting a scuba air tool rig together is familiar with the dive gear side. No links to diving equipment are provided except for the adapter to get into the air tool domain. If you're interested in this sort of thing but don't have a tank and access to air, consider POWERTANK, a liquid CO2 arrangement that gets good reviews and looks like it's more portable than a comparable scuba system. I've heard it's safer too, though the danger of transporting scuba tanks in cars is often overblown. Working with high pressure gas can be dangerous. You assume all responsibility for safety if referring to this page for information. Caveats for 21st century morons are omitted. If that's a problem, please read no further. Glossary at the bottom — here. Thanks to Andrew Sharp for his post at afmracing.org that gave me a great start. I have not tested this system underwater, nor does this page address such use. Why use a scuba tank for air tools? Below is my setup with an impact wrench (in attachment order from left to right), a perfect match for this type of air supply. Some pics are clickable for a bigger version. Links are for equipment info and pics only, since you can find lower prices elsewhere for most of them: |
created: april 2004
|
|
|
|
![]() Scuba tank 80 CF, 3000 PSI |
![]() Scuba regulator Only the first stage and one of its low pressure ports (~125 PSI) are used. |
![]() BC hose Standard quick-release connector |
![]() Adapter BC connector to 1/4" NPT(M) |
![]() Reducer bushing 1/4" NPT(F) to 3/8" NPT(M) |
![]() Air filter / regulator / lubricator 3/8” NPT |
![]() Reducer bushing 3/8" NPT(M) to 1/4" NPT(F) |
![]() Rubber air hose 3/8" x 25' |
![]() Coupler 1/4” Female |
![]() Plug 1/4” Male |
![]() Whip hose 3/8" x 2.5’ |
![]() Impact wrench 1/2" drive |
|
That setup's what I chose, but there are many ways to do it. Some prefer a welding regulator in place of the 2 regs in this scheme. Or, depending on the air tool and its air/lube requirements, it's plausible to use only the scuba reg (no downstream reg/filter/lube). Scuba air is notoriously clean. Ultimately depends on how hot your first stage scuba reg is though. What I paid to add air tool ability
Pros and cons
Buying parts
The toughest part to find may be the BC to 1/4" NPT adapter. You can try here and here (part code 57300), but you might just want to drop by your local dive shop, buy one of their usual BC Tire Inflator deals like this, then remove the first section — which appears to be the exact adapter that's needed. There aren't many shops that sell it by itself, though they can probably order it (Trident part code AA04). If you google the part and find your way to "Mike's Scuba", let me recommend that you buy a metal lathe and build whatever you need before messing with them. If you don't have any air tool parts already, look into getting some of the widgets in kits such as this:
Assembly
Operation
There's something important to consider if you're going to dive with the same regulator. It seems possible to me that oil could backflow into the BC hose and maybe slightly contaminate the breathing. Not sure though. I try to keep the BC hose from sloping directly down toward the tank. Also, when powering down I like to pop the BC quick-release while there's still a little pressure, so maybe it has a chance to blow out any oil that made it in. It could be argued that oil won't go against the air flow, but if the rig's just sitting under static pressure, I'd guess gravity's more important. Related links
BC: Buoyancy Compensator — now often called BCD (Buoyancy Control Device) for some reason. CF: Cubic Feet CFM: Cubic Feet per Minute — the standard airflow measure for air tools and systems. Some tools need a lot more air pushed through than others. CO2: Carbon Dioxide Coupler: Far as I can tell, that's a standard air tool term for a quick-release connector. Downstream Regulator: That's just my term for the standard adjustable air tool regulator that, in my system, comes after the scuba part. One could argue that it's unnecessary for some tools, but I prefer having it as a safety. It can also be used to manually bump the system pressure back up a little as the tank pressure falls. F: Female M: Male NPT: National Pipe Thread PSI: Pounds per Square Inch — a pressure measure. SCUBA: Self-Contained Underwater Breathing Apparatus. Usually not treated as an acronym anymore. Whip hose: A short hose with a ball swivel end which some recommend be used with certain air tools (especially impact wrenches):
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||